Category: Manufacturing Process

Supply Chain Development and Management are always challenges at smaller manufacturing companies. Frequently we are working with departments of one, two, or three individuals. Both while at iPolymer and ENIDINE, I found myself deeply involved in Supply Chain Development. The best approach is to create a Cross-Functional Team that brings to the table procurement, production,…

iPolymer and ENIDINE both heavily emphasized Lean Cellular Assembly in their manufacturing businesses. With low volume and high product variation, our Assembly Cells were configured for one to six employees. Each Assembly Cell was equipped with a full complement of assembly tooling, fixtures, and free-issued consumable goods. Frequently, Operational Management must be supported and inspired…

For many manufacturers, challenges arise when setting up production flow for low volume / high variation product lines.  Agile Job Shops are those that can accommodate 2000 product variations with production volumes typically below 100 pieces. Usually, these facilities develop to excel as an Agile Job Shop or they struggle and fail.  Fail: with part…